FE0011 : Metallurgy, Corrosion, Damage Mechanisms, Failure Investigation & Remaining Life Assessment

Course Description

This practical and highly-interactive course includes various practical sessions and exercises. Theory learnt will be applied using our state-of-the-art simulators.This course is designed to provide participants with a detailed and up-to-date overview of Metallurgy, Corrosion, Damage Mechanisms, Failure Investigations and Remaining Life Assessment. It covers the basic metallurgy and heat treatment; the composition and properties of ferrous and non-ferrous metals; the alloying elements and phase diagrams, heat treatment processes and hardening mechanisms; the heat treatment furnaces and equipment, heat treatment standards and quality control; and the surface treatment techniques and application of metallurgy and heat treatment. During this interactive course, participants will learn the high-temperature corrosion mechanisms that include oxidation, carburization, nitridation, sulfidation corrosion and chloridation corrosion; the high-temperature hydrogen attack (HTHA), corrosion-resistant alloys and high-temperature coatings; inspecting and maintaining high-temperature corrosion; the damage mechanisms, failure investigation techniques, inspection techniques and remaining life assessment for reformer tubes and boiler tubes; the materials and coatings, design considerations, manufacturing and fabrication; and the maintenance strategies and safety considerations for reformer tubes and boiler tubes.

TRAINING METHODOLOGY

This interactive training course includes the following training methodologies:

30 % Lectures
20 % Practical Workshops & Work Presentations
30 % Hands-on Practical Exercises & Case Studies
20 % Simulators (Hardware & Software) & Videos

In an unlikely event, the course instructor may modify the above training methodology for technical reasons.

VIRTUAL TRAINING (IF APPLICABLE)

If this course is delivered online as a Virtual Training, the following limitations will be applicable:

Certificates	:	Only soft copy certificates will be issued
Training Materials	:	Only soft copy materials will be issued
Training Methodology	:	80% theory, 20% practical
Training Program	:	4 hours per day, from 09:30 to 13:30